CLUTCH
DISCS
There
are two important elements of concern with the clutch disc: The hub
dampening system, and the friction material.
Street & Strip
Discs
The hub damper
system
The
hub and related components absorb the full torque load of the engine, the
reverse torque of downshifting, and the shock of speed shifting.
When
high coefficient of friction materials are incorporated into the clutch
facing to handle high horsepower, the hub assembly has to be designed to
absorb high shock loads.
RAM addresses this issue with an exceptionally strong eight spring
damper assembly* that features urethane encapsulated damper springs with a
low enough deflection rate to keep the spring from bottoming out and
breaking the disc carrier or retainer plate. In effect, the hub becomes
semi-rigid.
To
date only one other clutch manufacturer has been wise enough to copy this
idea. Which means all the other manufacturers are using high coefficient
friction materials with essentially stock hub sections. Some are
using stock hub systems with paddle type discs!
There
is a reason we developed the 'Poly-coil Spring'. (See RAM US Patent
No.4197931) Prior to 1980, we broke a lot of clutch discs, even with our
eight spring hubs. After Polycoil... No breakage.
It
may seem surprising that relatively low horsepower Sport Compact Cars are
especially prone to disc breakage. These discs are not breaking from the
increased engine horsepower. These high revving rockets are breaking the
disc on downshifts that put tremendous reverse load on the
hub assembly. So,
braking with the clutch can actually require much more structural
integrity in the hub construction than engine power.
* Except Sport Compact
products which feature six springs.
(click
on any image to enlarge)
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| Poly-coil
springs were patented in 1980 |
8 spring
RAM hub assembly; others use stock or 6 springs |
Friction material
determines the torque capacity and driveability of the disc.
The RAM street and strip
disc has either steel backed or woven organic friction facings, our
proprietary sintered iron segment facings, (This is not Velvetouch), or a
combination organic/sintered iron. All
of these have higher coefficients of friction than factory stock Friction
materials.
These friction products,
although we continually work on improving them, are not the new hot deal.
They are tried and true components that have proven their performance
capacity and value over a long period of time. Of all the fiction
materials available, these two facing materials
emerge as the undisputed best performing performance friction products,
both from a torque capacity and a driveability standpoint.
No other friction material comes close... not ceramic, not Kevlar,
and especially not organic segments.
We know, because we have tested all of them extensively.
This product level,
reaching into the 600 horsepower range, is presently unmatched by any
competitor, primarily because they lack the capacity to develop and long
term test and prove the performance of a proprietary friction material.
They have to depend on friction that we have rejected as
unsatisfactory for these applications. Consequently, many clutch users
have experienced either premature failure or embarrassing driveability
issues by being upgraded into pure race products for street applications.
We are frequently
asked what our break in period is. Break
in period?
We don't require one.
Your clutch is ready to run out of the box!
The customer responds: Well So & So says I need to drive my car
500 miles to break in their clutch and get it to smooth out on engagement.
Really? Is it they want you
to break in their clutch, or are they breaking you in?
Pure racing discs
This
category consists of ceramic friction paddle type discs that feature more
or less instant lock up and full circle sintered iron discs used in slider
and very high load clutches.
You have probably
noticed a lot of clutch companies featuring three, four, and six paddle
discs in their advertising, even encouraging or suggesting you use these
in your high horsepower street strip car.
If you can stand the chatter long enough, you can probably learn to
live with it. But what you should know is this is 1970's technology, (See
RAM US Patent No. 3,897,859, 1975), and this is the
21st century. There
is definitely a place for this product but not in your street strip car.
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| The
original 6 pad disc - patented in 1975 by RAM. It
is interesting to see this product in several manufacturer's 'new
product announcements' running currently. They are only 30
years late! |
Full circle sintered
iron is the disc of choice for slider type systems right on up to top fuel
racing. We also use this disc technology in high horsepower heavy muscle
cars and other high load applications such as truck pull. (See 'Single
Disc Sintered Iron Clutches' under Pro Drag Race or
'Truck Pull Systems'.)
The disc buyer's
checklist
Buy
product that has been on the market a long time and has a proven record of reliability. Your supplier will know. Ask him his
opinion.
If
your product choices jump from organic to paddle discs, there are two
performance levels absent. One of them is the one you need.
If
you are buying a high coefficient of friction disc, you absolutely need a
stronger than stock hub system. Make sure you are getting a disc with a
hub assembly designed specifically for high performance and racing.
Resist
the guy hyping the newest hot product or friction material.
Stick with what you know works. You don't want to be a guinea
pig.
If
you are buying the clutch as a kit, use the above information to confirm
the disc is the quality and performance level you want.
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