Before
installation
For 05-up applications, proper release
bearing preloading is essential to operation of this clutch due to the hydraulic
release mechanism. You MUST use the
setup drawing located on the back of the quick start guide to check this before
finishing the install. 2011 - up applications require removal
of the factory slave cylinder spacer. Please see 'understanding
factory hydraulics'.
Test fit both discs on
the input shaft of the transmission. Make
sure they slide freely on the splines.
If you are using an
aftermarket bellhousing, it MUST be dial indicated to the engine before
installing the clutch. These bellhousings typically are not centered and can cause
release issues if not addressed.
For 01-04 Mustang
applications, it may be necessary to trim the input collar ½ inch to allow the
transmission to fully install into the bellhousing without contacting the clutch
disc.
For Mustangs utilizing
a T-56 transmission with an aftermarket 26 spline input shaft, you must check to
insure you have complete spline engagement on the bottom disc.
Some older retrofit inputs have shorter splines and may not properly
engage the bottom disc.
IMPORTANT
TECHNICAL NOTE:
The 2010 GT500 uses a different slave release bearing and clutch than the
06-09 models. This one is shorter and has maximum travel of .880”.
In order for our dual disc built at 3.300 – 3.400 to work with this car, the
customer must install a 1/2 inch bearing spacer to achieve .530-.550 bearing
preload. Without it there is NO preload and the bearing will damage itself
if the install and bleed is attempted without verifying measurements.
Clutch installation
Remove
the 6 pressure plate attachment bolts from the flywheel.
Notice the proper orientation of the pressure plate on the flywheel.
Be sure the unit is installed this way.
Lift the cover from the flywheel. The
top disc is a sprung hub configuration. After
removing the sprung hub disc you will see the floater plate.
The
floater plate drives off of the three straps mounted to the flywheel, which are
bolted in position. This is how the
floater should fit when installing the unit in the car.
Remove
the three 5/16-18 capscrews and lift the floater plate out of the assembly.
The solid hub bottom disc can now be removed.
Install
the flywheel loctite or similar thread locker on the flywheel bolts.
Torque the flywheel bolts to 75-85 ft/lbs.
Slip
the top clutch disc (sprung hub disc) onto the clutch alignment shaft followed
by the floater plate and bottom clutch disc (solid hub).
Be sure the floater plate side that has the machined outer lip is
facing the transmission (i.e. the completely flat side towards the
flywheel).
Slide the clutch
alignment tool into the pilot bushing while positioning the floater plate over
the drive lugs. The three retaining
straps should line up with the three 5/16-18 holes on the flywheel surface.
Install
the three 5/16-18 capscrews through the strap into the flywheel (note:
the straps should line up without any repositioning).
Use a threadlocker on the capscrews.
At this point make
sure the floater plate should have a slight gap between the friction surface and
the bottom disc.
Place
the pressure plate onto the flywheel and torque the cover bolts to 30 ft/lbs, tightening them in a
star pattern so that the diaphragm is pulled down evenly.
The
bellhousing and transmission can now be reinstalled. Be very careful not the let the transmission hang on the
clutch disc spline during reassembly as this may bend the clutch disc carrier,
which will cause release problems. THIS
IS CRITICAL!
Adjustment
Mechanical & Cable linkages
Adjust your pivot ball to
achieve a forward attitude (drivers side pivot) or rearward (pass. Side pivot)
on the clutch fork when the bearing is just touching the fingers.
Set the release low to the floor, maximum freeplay.
If this is not comfortable then use a pedal stop to avoid excessive
release.
Pivot Balls/Brackets/Release Bearings
An adjustable pivot ball
should be used with all 5.0/5.8L applications to achieve the proper fork angles
described above. 4.6L applications
should use Lakewood pivot ball 15502.
Small and Big Block Late model apps (passenger side pivot) require
release bearing 501, early model apps (drivers side pivot) should use release
bearing 485.
Other
modifications
RAM STRONGLY ADVISES THE
USE OF A SAFETY BELLHOUSING WITH THE RAM STREET DUAL.
If you have enough power to need a
dual disc, you need this safety device!
When
using a safety bellhousing, be sure to follow the manufacturers instructions for
proper bellhousing alignment.
IMPORTANT
NOTICE
PROPER FLYWHEEL BOLT
TORQUE IS CRITICAL WHEN INSTALLING YOUR RAM STREET DUAL CLUTCH SYSTEM.
RAM STRONGLY RECOMMENDS AFTERMARKET FLYWHEEL BOLTS FOR YOUR APPLICATION.
7/16” BOLTS – 85 FT/LBS.
½” BOLTS – 135 FT/LBS.
10mm BOLTS – 65-70 FT/LBS.
11mm BOLTS – 80-85
FT/LBS.
USE A HIGH QUALITY AFTERMARKET
BOLT SET AND RED LOCTITE ON THE THREADS. GO
THROUGH THE TORQUE SEQUENCE 3 TIMES.
RAM FLYWHEEL BOLT SET PART
NUMBERS ARE:
7/16 X 1
PN 575
½ X 1 (6 BOLT)
PN 596-6
½ X 1 (8 BOLT)
PN 596
10mm – 1 x 1 (4.6L Ford)
PN 529
11mm – 1.5 x .880 (LS1)
PN 528
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