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Force
9.5 clutch system
Dodge
Challenger PN 75-2370

Before
installation
Test
fit both discs on the input shaft of the transmission.
Make sure they slide freely on the splines.
If
you are using an aftermarket bellhousing, it MUST be dial indicated to the
engine before installing the clutch. These
bellhousings typically are not centered and can cause release issues if not
addressed.
Proper release bearing
preloading is essential to operation of this clutch.
You MUST use the setup drawing located on the back of the quick start
guide to check this before finishing the install.
Your RAM Street Dual
includes a slave cylinder shim. This
shim must be installed between the slave cylinder and the transmission housing
to achieve proper spacing.
Clutch installation
Remove
the 6 pressure plate attachment bolts from the flywheel.
Notice the proper orientation of the pressure plate on the flywheel.
Be sure the unit is installed this way.
Lift the cover from the flywheel.
The top disc is a sprung hub configuration.
After removing the sprung hub disc you will see the floater plate.
The
floater plate drives off of the three straps mounted to the flywheel, which are
bolted in position. This is how the
floater should fit when installing the unit in the car.
Remove
the three 5/16-18 capscrews and lift the floater plate out of the assembly.
The solid hub bottom disc can now be removed.
Install
the flywheel loctite or similar thread locker on the flywheel bolts.
Torque the flywheel bolts to 75-85 ft/lbs.
Slip
the top clutch disc (sprung hub disc) onto the clutch alignment shaft followed
by the floater plate and bottom clutch disc (solid hub).
Be sure the floater plate side that has the machined outer lip is
facing the transmission (i.e. the completely flat side towards the
flywheel).
Slide the clutch
alignment tool into the pilot bushing while positioning the floater plate over
the drive lugs. The three retaining
straps should line up with the three 5/16-18 holes on the flywheel surface.
Install
the three 5/16-18 capscrews through the strap into the flywheel (note:
the straps should line up without any repositioning).
Use a threadlocker on the capscrews.
At this point make
sure the floater plate should have a slight gap between the friction surface and
the bottom disc.
Place
the pressure plate onto the flywheel and torque the cover bolts to 30 ft/lbs, tightening them in a
star pattern so that the diaphragm is pulled down evenly.
The
bellhousing and transmission can now be reinstalled. Be very careful not the let the transmission hang on the
clutch disc spline during reassembly as this may bend the clutch disc carrier,
which will cause release problems. THIS
IS CRITICAL!
Other
modifications
RAM STRONGLY ADVISES THE
USE OF A SAFETY BELLHOUSING WITH THE RAM STREET DUAL.
If you have enough power to need a dual disc, you need this safety
device!
When
using a safety bellhousing, be sure to follow the manufacturers instructions for
proper bellhousing alignment.
Technical help
Please visit our
website www.ramclutches.com for technical or product information.
IMPORTANT NOTICE
PROPER FLYWHEEL BOLT
TORQUE IS CRITICAL WHEN INSTALLING YOUR RAM STREET DUAL CLUTCH SYSTEM.
RAM STRONGLY RECOMMENDS AFTERMARKET FLYWHEEL BOLTS FOR YOUR APPLICATION.
7/16” BOLTS – 85 FT/LBS.
½” BOLTS – 135 FT/LBS.
10mm BOLTS – 65-70 FT/LBS.
11mm BOLTS – 80-85
FT/LBS.
USE A HIGH QUALITY
AFTERMARKET BOLT SET AND RED LOCTITE ON THE THREADS.
GO THROUGH THE TORQUE SEQUENCE 3 TIMES.
RAM FLYWHEEL BOLT SET
PART NUMBERS ARE:
7/16 X 1
PN 575
½ X 1 (6 BOLT)
PN 596-6
½ X 1 (8 BOLT)
PN 596
10mm – 1 x 1 (4.6L Ford)
PN 529
11mm – 1.5 x .880 (LS1)
PN 528
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