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RAM 781 30
& 78132
Series Hydraulic Release Bearing Instructions
WARNING: This bearing is designed for use with
stock diaphragm style or lever
clutches. This bearing has a total travel of .850 inch.
This hydraulic bearing is designed to work
with a .750 inch master cylinder.
Use only a DOT 3 or equivalent
non-silicone brake fluid. Use of other petroleum based
fluids will result in o-ring failure.
When using this bearing with a RAM dual
disc clutch, the following modifications may need to be made:
1. Input shaft collar included with the
bearing must be trimmed back approximately 1/2" to avoid interference with
the top clutch disc.
2. Rear of the hydraulic bearing piston
may need to be shortened to provide proper air gap between the release bearing
and clutch fingers. Perform all setup measurements to determine this.
Before installing your bearing, check the
bellhousing for proper alignment to the
engine block. Misalignment between the bellhousing and crankshaft centerline
will lead to problems with the release bearing and premature failure of
the clutch assembly. Check your bellhousing manufacturer instruction sheet
for alignment instructions. Or, to check alignment use a dial indicator with
the base mounted to the crank flange to check the transmission pilot hole
for concentricity to the crankshaft centerline within +/-.010 inch . Check
the face of the bellhousing (where the transmission mounts) for squareness
to the back of the block. Variance should be no more than +/- .010
inch side to side and top to bottom.
CAUTION: This hydraulic bearing
does not have a retraction mechanism and
all measurements should be taken with the bearing manually retracted.
DO NOT OVERTRAVEL THE PISTON. The piston can be pushed
completely out of the bearing base and this will cause leakage of
fluid and possible damage to painted surfaces of the vehicle.
Installing the Hydraulic Bearing
With the bellhousing and clutch
installed measure the distance from the bellhousing face
to the clutch fingers. Record this number for later reference in setting
the bearing clearance. Remove the
transmission bearing retainer from the front of the transmission. Replace
the collar with the RAM supplied bearing collar, leaving out the bolt from
the lower-left side opposite the fork opening window of the bellhusing. Replace
it with the enclosed stud. Install the 8mm (T-5) or 5/16 (Tremec) stud
with a thread locking compound and tighten against the retainer. The inlet
and bleed fittings should be pointing towards the fork opening on the bellhousing.
Attach the bleed line to the fitting as it will be
routed through the fork hole in the
bellhousing. Secure the 1/8 pipe to #3 and
bleed fittings in the bearing assembly. The 1/8 pipe
fitting should be located toward the window of the housing when positioned
over the bearing retainer. Slide
the hydraulic release bearing over the bearing retainer with the inlet and
bleed fittings towards the fork opening in the
bellhousing and down over the stud installed
in the retainer. The bearing will float on this stud when the slave
is operated. Measure the distance from the
release bearing face to the transmission mounting
surface. Adjust the height of the bearing on the retainer stud using the
supplied conical shims until the distance from the bearing face to the transmission
mounting surface is .125-.175” inch less than the distance from the
bellhousing face to the clutch fingers measured at the beginning of the install
(.125-.175 gap, .150 being ideal to allow for wear of the clutch over time).
After making sure this dimension is correct, proceed to installing the transmission
and connecting/bleeding the bearing.
Installing the transmission
Lubricate the o-ring on the inside
of the bearing assembly base. Attach a #4 (or
#3) line to the inlet fitting and the remote bleed line, if used. Install the
required shims on the collar. Start the bearing on
the input collar until the o-ring contacts
the collar. Start the transmission into the bellhousing, routing the
feed lines into the bellhousing and through the fork hole. As you continue
installing the transmission, the bearing will be
pushed back into position on the collar.
Now connect the hydraulic feed line and bleed the
system thoroughly. If more or less travel is
needed to disengage the clutch assembly, adjust the shims
and recheck the position of the bearing on the transmission.
Part Number 78130,32 includes:
1 - 78130,32 bearing assembly
2 - 1/8 pipe to #3 fitting
1 - bleed fitting and hose
1 - 5/16 stud (Tremec)
-OR-
1 - 8mm - 1.25 stud (T5)
6 - conical shims (Tremec) or 9 -
conical shims (T5)
Accessories/repair parts:
78505 - O-ring kit
78015 - Replacement Bearing
78510 - Remote bleeder kit
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