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The Critical Difference

New in Clutch University 

What's the best way to drive my manual transmission car?

 

 

The Car:  1999 C5 fixed roof coupe  
vette 1.jpg (304472 bytes) vette 3.jpg (238764 bytes) vette 4.jpg (437069 bytes)
click on any image to enlarge
 

Transmission removal and RAM Street Dual install

ls1_dual_300_net.jpg (74267 bytes) bellhousing.jpg (431287 bytes) torque tube front.jpg (407903 bytes) transaxle.jpg (439478 bytes)
Street Dual.  This thing is the smoothest clutch that we have ever built. The C5 bellhousing is set up nice in that you can remove the bottom cover to check hydraulics and bearing clearance before you reasemble! The hydraulic bearing sits on the front of the torque tube.  Better replace this while you are this far in! Transaxle is very bulky and requires some finesse to deal with.
 

Texas Speed Header install plus MSD and Taylor ignition products, and Autometer gauges and pod

driver side top.jpg (371875 bytes) pass side top.jpg (362923 bytes) front rear.jpg (295207 bytes) o2 reliefs.jpg (313734 bytes)
Drivers side view of TSP headers and MSD coil packs

Passenger side view with Taylor wires

TSP Header fit from the bottom Reliefs need to be cut in the tunnel cover for the O2 sensors.
rear forward.jpg (264452 bytes) gauges.jpg (222805 bytes)
Rear view of system fit.  This is hooked to stock mufflers for now and still pretty quiet, unless you romp it. We installed the Autometer two gauge pod with Phantom 0-15 psi boost/vac and 100 psi fuel pressure.
 

Procharger and Aeromotive install

bridge.jpg (241478 bytes) tube.jpg (164617 bytes) upper radiator.jpg (325986 bytes) lower radiator.jpg (278455 bytes)
Painted air bridge logo little bling! Ditto Here.  Only tube really visible. Upper radiator remounted and tilted to the front.  Nice engineered package. Lower radiator showing new front cradle
charger 1.jpg (347145 bytes) charger 2.jpg (293069 bytes) charger 3.jpg (367557 bytes) outlet tube.jpg (304285 bytes)
Procharger mounting with belt installed Ditto And from the other side This is the outlet tube from the blower
driver intercooler.jpg (332053 bytes) pass intercooler.jpg (341185 bytes) peek a boo.jpg (246281 bytes) intercooler front.jpg (278669 bytes)
Driver's side intercooler mounted in the front of the wheelwell very slick Passenger side intercooler.  Some obstacles on this side and bending the A/C line is un-nerving Peek a boo! Through the former brake ducts
pass intercooler tube in.jpg (308222 bytes) drivers intercooler tube in.jpg (288425 bytes) horns with intake hose.jpg (265952 bytes) full intercooler in.jpg (311364 bytes)
Passenger side intercooler inlet and the tubing in place. Drivers side.  The tubing pushes out slightly on the inner fender. The horn is relocated up front in this picture, and you can see the outlet hose from the intercooler. The complete intercooler and inlet side plumbing
facsia bracket inlet pipe.jpg (272721 bytes) radiator cover.jpg (345292 bytes) surge valve.jpg (290388 bytes) fuel rails injectors.jpg (395632 bytes)
Here you can see how the front fascia is remounted with two brackets to the frame. The inlet tube is installed along with the radiator cover.  The surge valve is mounted off of the outlet tube from the supercharger.  This thing is too pretty to hide down here!  Aeromotive fuel rails and 38 lb. injectors are in place.  The rails have a great plating job.
inlet tube installed.jpg (348177 bytes) regulator.jpg (308900 bytes) spoiler.jpg (290956 bytes) almost done.jpg (321841 bytes)
With both the inlet and outlet tubes installed this is a good looking setup! The Aeromotive regulator is positioned on the radiator cover - there's plenty of clearance. Some final buttoning up downstairs included replacing the bottom wheelwell covers and spoilers.  The new spoiler bolts to the cradle. We're getting close!  The return line for the fuel system gets plumbed back to the factory fuel filter.
filters both.jpg (239174 bytes) stock filter removed.jpg (367526 bytes) dirvers side done.jpg (311433 bytes) pass side done.jpg (314556 bytes)
We replaced the factory fuel filter with a high flow Aeromotive unit.  The bypass is built in the regulator stock, we'll replace that with a return from the front. This is the fuel filter location on the rear drivers side.  The tagged coupling is the fuel feed and the other is the return to the tank. Back at home at last!  The fuel lines were routed looping through the rails and regulator back to junction at the factory fuel line.   View from the passenger side finished!  

The car roasts the tires at three fourths throttle in low gear!

 

Dyno tuning at Amazon Tuning Solutions, Anderson, SC

dyno runs web.jpg (521319 bytes) And the numbers are in!  467 RWHP and 426 TQ on a Mustang Dyno.  A solid 400 ft/lbs from 3900 RPM on up!  We fell a little short of our 500RWHP carrot on the Mustang dyno, but most agree it would top 500 on a Dynojet. graph web.jpg (442317 bytes)
 

Special thanks to all the folks that have helped with this install, including Jim Summers at ATI Procharger, Jared Cox from Aeromotive, Trevor and Jason from Texas Speed, Rick Erdman at Amazon Tuning, Taylor Wire, Autometer, MSD, All the Bob Cook Sales guys, Bob Reid, Danny's Automotive, Dave Schwartz, Bruce, Sheldon and all the RAM Clutches gang, and CorvetteForum.com and LS1Tech.com members for lots of good search material!

 

 

 

 

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